Goal & Objectives

The exFan project aims at developing novel thrust generating and heat dissipation system for a geared electric fan of mega-watt class using a fuel cell to provide energy.

The focus of the project is the recuperation device using the Meredith effect: the Heat Propulsor. It consists of the fan, the aerodynamic flow path components and the HX. The fan is driven by a high-speed electric engine via reduction gearbox and compresses the ingested air. This architecture allows the highest specific power. The electric engine and its corresponding power electronics and controllers are mainly powered by a fuel cell. During peak power demands, a buffer battery shares load with the fuel cell (e.g., during take-off). A thermal management system (TMS) connects to all previously mentioned components, to provide adequate thermal operating conditions. The exFan system encompasses all components that are not related to energy storage & conversion.

01
Heat Dissipation

Designing a revolutionary heat exchanger integrated into a geared electric fan with the aim to optimize heat dissipation and enhance the efficiency of the fuel cell-powered propulsion system, ensuring optimal performance at mega-watt scales.

02
Recuperation Technology

Innovating with the Meredith Effect, the objective is to develop an advanced recuperation device, harnessing cutting-edge technology to efficiently convert waste heat into additional thrust, contributing to the overall sustainability and performance of the aircraft.

03
Thermal Management System

Addressing the critical issue of thermal management, the goal is to lay out a sophisticated thermal management system. This system aims to elevate heat quality, ensuring seamless operation and longevity of the geared electric fan propulsion system.

04
System Simulations

The project delves into comprehensive system simulations for exFan, providing invaluable insights into the intricacies of the novel propulsion system. These simulations contribute to refining and optimizing the design for maximum efficiency.

05
Impact on Operation and Environment

Focusing on both operational and environmental aspects, this goal strives to understand the holistic impact of exFan on aircraft operations and the environment over its lifetime. The goal is to reduce global warming potential by 20%, achieved through meticulous parameter balancing and strategic handling of water vapor at high altitudes.

06
Information Exchange

Facilitating knowledge transfer, this goal emphasizes sharing project results with Clean Aviation and Clean Hydrogen Joint Undertaking. It ensures the broader aviation community benefits from the insights and advancements achieved through the exFan project.

Impact

01
Environment

Enhancing the understanding of water vapor's climate impact at high altitudes, the project team focuses on in-depth analysis and mitigation options for addressing non-CO2 climate impacts in future aviation.

02
Aviation industry

Introducing an innovative hydrogen-electric propulsion system, the project envisions a substantial transformation in the aviation industry. Anticipated outcomes include a 10% reduction in fuel consumption, a noteworthy 27% decrease in local air pollutants, a significant 33% cut in total aviation CO2 emissions, and a remarkable -16dB reduction in noise compared to traditional turbine aircraft.

03
Global influence

With the potential to positively impact up to 40% of the future European fleet, the project's highly integrated approach positions it to enter the market as early as 2035. This reflects a significant opportunity for the team to shape international aviation practices and standards.

04
Synergies

Establishing strong ties with European Partnerships for Clean Aviation & Clean Hydrogen (CA/CH), the project team actively collaborates through relevant projects. This synergy ensures alignment with broader clean aviation initiatives, fostering a collective effort towards sustainable aviation solutions.